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  • Product Name: Custom Battery Pack
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No Matter How Complex the Need, We Offer a Wide Range of Battery Design Solutions

At E&J, we specialize in manufacturing custom battery packs & battery pack assemblies. We can produce custom made batteries in a range of chemistry types and configurations to meet our customers’ performance and size requirements.
We have the experience, the expertise, and the manufacturing technology needed to create complete, custom energy solutions that deliver the performance and reliability you need. We offer both primary battery packs and rechargeable battery packs, using alkaline, nickel metal hydride, nickel-cadmium, lithium-ion, and lithium-polymer technologies to give our customers a broad range of possibilities for their custom battery pack designs.
 
 
Custom Battery Packs for Every Application
Our engineering and design team will optimize the reliability, safety, and manufacturability of your battery design. We utilize advanced mechanical and electronic design tools to give you the best performing, most economical, and most dependable battery assembly solution for your needs.
The engineering team at E&J provides custom battery design assistance, or can develop a completely new solution to meet the unique energy requirements of your products. We have the expertise and industry experience to deliver a complete, custom made energy solution for any industry or application.
CAD drawings and prototypes of your custom battery pack are provided for customer review and approval, and to help facilitate any pre-production design developments or changes.
 
 
Custom Battery Pack Chemistries
E&J has the experience and the expertise to create your custom battery pack or battery assembly in any chemistry your application requires.
Li-ion /Li- Polymer
Lithium Iron Phosphate
Lithium Primary
Nickel Cadmium
Nickel Metal Hydride
 
The critical considerations in selecting the right battery are:
Rechargeable or non-rechargeable?
Nominal, minimum and maximum voltage?
Initial, average, and maximum discharge current?
Continuous or intermittent operation?
If intermittent, the amplitude and duration of minimum and peak current drains?
Required service life?
Operating-temperature range?
A worst-case analysis, including highest expected current at lowest expected temperature and permitted Voltage-rise time to minimum voltage?
Storage duration and condition?

 

Example formats of common battery pack configurations:

     
 End to end cells welded in line to maintain a good connection  Side by side cells joined together to build up the battery  Combination of both B and C formats shown previously
     
 Ccluster formation of cells interlinked with solder tags to form the battery  Inline nested formation cells interlinked with solder tags to form the battery  Side by side cells and interlinked with solder tags to form the battery

 

 

Examples of common battery pack connectors:

 

             

 Molex 22-01-3027

  Molex 39-01-2040

 Molex PHR-2 

  Molex 50-37-5023

 Molex 03-06-1023

 Molex  22-01-2045

JST PHR-3 

 Molex  26-03-4041

 

 

  If you wish to have more information on our custom battery pack design service, please contact us and you can talk to one of our battery specialists who are more than happy to help you.

 

 

 


  

Li-ion Battery Packs

Model

Nominal

 Voltage 

(V)

Nominal 

Capacity

 (Ah)

Combination 

way

Remark

 Specification

EJ-ICR186501S1P

3.7

2.2

1S1P

EJ-ICR186501S3P

3.7

7.5

1S3P

EJ-1034501S1P

3.7

1.8

1S1P

EJ-0534501S1P

3.7

0.8

1S1P

EJ-5130481S1P

3.7

0.85

1S1P

EJ-ICR186501S2P

3.7

5.2

1S2P

EJ-ICR186501S6P

3.7

13.2

1S6P

EJ-0634502S1P

7.4

1.2

2S1P

EJ-ICR186502S1P

7.4

2.2

2S1P

EJ-ICR186502S2P

7.4

4.4

2S2P

EJ-ICR186502S3P

7.4

6.6

2S3P

EJ-ICR186503S8P

11.1

20

3S8P

EJ-ICR185003S2P

11.1

2.8

3S2P

EJ-ICR186503S1P-1

11.1

2.2

3S1P

side by side

EJ-ICR186503S1P-2

11.1

2.2

3S1P

EJ-ICR186503S3P

11.1

6.6

3S3P

EJ-ICR186503S4P

11.1

10

3S4P

EJ-ICR186503S5P-1

11.1

11

3S5P

EJ-ICR186503S5P-2

11.1

11

3S5P

EJ-ICR186504S1P-1

14.8

2.2

4S1P

EJ-ICR186504S1P-2

14.8

2.2

4S1P

with connector

EJ-ICR186504S1P-3

14.8

2.6

4S1P

EJ-ICR186504S2P-1

14.8

4.4

4S2P

EJ-ICR186504S2P-2

14.8

4.4

4S2P

with connector

EJ-ICR186504S2P-3

14.8

4.4

4S2P

EJ-ICR186504S3P-1

14.8

6

4S3P

EJ-ICR186504S3P-2

14.8

7.5

4S3P

EJ-ICR186504S4P

14.8

10.4

4S4P

EJ-ICR186504S6P

14.8

12

4S6P

 

 

 

Battery Chemistries to Consider:

 

Lithium Ion (Li-Ion) & Lithium Polymer: May have twice the energy density of NiCd, can be capable of high discharge currents, and relatively low self-discharge. Often used for medical, military, industrial, consumer electronics.

Lithium Iron Phosphate (LiFePO4): superior thermal and chemical stability, c an handle higher temperatures without significant damage, higher rate discharge, longer cycle life, but lower voltage and energy density than other Li-ion chemistries. Often used for electronic vehicles, power tools, medical and military applications.

Nickel Cadmium (NiCd): fast charge, can take a charge at lower temperature, capable of thousands of cycles, competitively priced, limited size since they have been banned in some regions due to environmental concerns. Often used in medical and industrial equipment, test and measurement instruments, and other applications.

Nickel Metal Hydride (NiMH): No recycling issues, more capacity and less memory effect than NiCd, competitively priced, but can lose charge faster than NiCd. They are often used for small, lightweight, portable, and handheld battery packs.

Sealed Lead Acid (SLA):  Low initial cost, easy maintenance, low energy density, good charge retention, predictable discharge. Often used for medical devices, uninterruptable power supplies, and emergency lighting.

Lithium Primary: Non–Rechargeable: Highest energy unit per weight, mostly limited for low drain applications, can operate in a wide temperature range. Often used for photographic and electronic applications, security transmitters, smoke alarms, communications equipment, utility meters, scientific instruments, and other applications.

Alkaline: Non–Rechargeable: Better performance at low temperatures than Carbon Zinc/Zinc Chloride, low cost, longer shelf life and leakage resistance than carbon zinc. Often used for toys, flashlights and radios.

Carbon Zinc/Zinc Chloride: Non–Rechargeable: Low cost, limited shelf life, susceptible to leakage. Often used in radios, toys, and flashlights.

Silver Oxide: Non–Rechargeable: Small size, stable discharge voltage, good shelf life, able to operate over a wide temperature range. Often used for calculators and watches.

Zinc-Air: Non–Rechargeable: Small size, large capacity, quick start-up, stable voltage, light weight. Often used for pagers, hearing aids, and other small medical equipment.

 

  • Li-ion Battery Packs EJ-ICR186501S1P Specification
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    1
  • Li-ion Battery Pack EJ-ICR186501S3P Specification
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    1
  • Li-ion Battery Packs EJ-1034501S1P Specification
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    1
  • Li-ion Battery Packs EJ-0534501S1P Specification
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    1
  • Li-ion Battery Packs EJ-5130481S1P Specification
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    1
  • Li-ion Battery Packs EJ-ICR186501S2P Specification
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  • Li-ion Battery Packs EJ-ICR186501S6P Specification
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  • Li-ion Battery Packs EJ-0634502S1P Specification
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    1
  • Li-ion Battery Packs EJ-ICR186502S1P Specification
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    1
  • Li-ion Battery Packs EJ-ICR186502S2P Specification
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    1
  • Li-ion Battery Pack EJ-ICR186502S3P Specification
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    1
  • Li-ion Battery Pack EJ-ICR186503S8P Specification
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    1
  • Li-ion Battery Pack EJ-ICR185003S2P Specification
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    1
  • Li-ion Battery Pack EJ-ICR186503S1P-1Specification
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    1
  • Li-ion Battery Pack EJ-ICR186503S1P-2Specification
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  • Li-ion Battery Pack EJ-ICR186503S3P Specification
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    1
  • Li-ion Battery Pack EJ-ICR186503S4P Specification
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    1
  • Li-ion Battery Pack EJ-ICR186503S5P-1Specification
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    1
  • Li-ion Battery Pack EJ-ICR186503S5P-2Specification
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    1
  • Li-ion Battery Pack EJ-ICR186504S1P-1Specification
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  • Li-ion Battery Pack EJ-ICR186504S1P-2Specification
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  • Li-ion Battery Pack EJ-ICR186504S1P-3Specification
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  • Li-ion Battery Pack EJ-ICR186504S2P-1Specification
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  • Li-ion Battery Pack EJ-ICR186504S2P-2Specification
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  • Li-ion Battery Pack EJ-ICR186504S2P-3Specification
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  • Li-ion Battery Pack EJ-ICR186504S3P-1Specification
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  • Li-ion Battery Pack EJ-ICR186504S3P-2Specification
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  • Li-ion Battery Pack EJ-ICR186504S6P Specification
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  • Li-ion Battery Pack EJ-ICR186504S4P Specification
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